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Robotic pick-and-place product handling

Your versatile products are the real test.
The Talon line proves they can automate.

The Talon is JLS's vision-guided robotic pick-and-place system built for primary food handling — hygienic delta robots, 2D/3D vision, and custom end-of-arm tooling configured for your product. Each variant is purpose-built for a specific primary packaging application.
One platform
Application-engineered configurations
2D/3D Vision
Application-matched, when needed
VOB 2.0
Vacuum on Board tooling
Full washdown
IP69K-rated components, per application
The Talon Product Handling Line

The most versatile pick & place robot
we build.

The JLS Talon is a hygienic, vision-guided pick-and-place robotic system that loads food products into flow wrappers, thermoformers, and trays — the primary handling step before case packing. Built for washdown environments with sanitary stainless frame construction and product-specific tooling, every Talon is engineered, programmed, and supported entirely in-house by JLS. Choose the configuration for your application below.

JLS Talon pick-and-place robot with callouts: hygienic IP69K delta robot, intuitive HMI, food-safe conveyors, gentle handling end-of-arm tooling, open frame design
Applications

Built for the full range of food formats.

The Talon handles protein, bakery, dairy, frozen, and confectionery — with tooling configured for your exact product geometry, weight, and line speed.

Fresh & Frozen Meats

Sliced meats · Whole muscle · Formed patties · Bacon drafts · Sausage links · Portion-controlled proteins

Bakery & Raw Dough

Tortillas · Flatbreads · Muffins · Baguettes · Dough balls · Biscuits · Snack cakes · Enrobed bars

Cheese & Dairy

Blocks · Slices · Sticks · Shreds · Portion cups · Specialty formats

Sandwiches & Snack Packs

Breakfast sandwiches · Deli sandwiches · Wraps · Cracker snack packs · Lunch kits · Portion trays

Frozen & Prepared Foods

Burritos · Egg rolls · Corn dogs · Pocket sandwiches · Frozen entrees · Ready meals

Confectionery

Marshmallow treats · Candy · Chocolates · Caramels · Novelty shapes · Enrobed bars
Don't see your product? Talk to an engineer

Choose your Talon.

The Talon is an application-engineered primary-loading platform. Explore featured configurations below, or talk to us about applications that don't fit a standard category — each system's tooling is customized for your exact product and packaging format.
Talon FW robot loading product into a horizontal flow wrapper

Talon FW

Flow-wrapper loading

High-speed robotic loading into horizontal flow wrappers — single file or stacked. Handles bakery items, snack bars, cheese portions, and more with gentle, accurate placement every cycle.

Best for: Snack bars, baked goods, cheese portions, and single- or multi-count products going into horizontal flow wrappers.

Key advantage: One documented quad-head, six-cell configuration runs up to ~1,200 picks per minute. 2D/3D vision handles variable product position and orientation on the pick conveyor, so your upstream process doesn't need to change.

Quad-head up to 1200 ppmIP69K robotsVOB tooling2D/3D vision
Learn about Talon FW
Talon TF robot loading sausages into thermoformer cavities

Talon TF

Thermoformer loading

Purpose-built for thermoformer loading — places product precisely into formed pockets. Built with full washdown construction for demanding fresh-protein environments.

Best for: Fresh red meat, poultry, seafood, and portion-controlled proteins in thermoformed packaging.

Key advantage: Full washdown construction stands up to daily aggressive sanitation, with IP69K-rated robots that run without covers. Vision-guided placement works across multiple cavity formats from one platform.

IP69K robotsDaily washdownThermoformer loading2D/3D vision
Learn about Talon TF
Talon TL robot loading product into trays

Talon TL

Tray loading — foam, paperboard & MAP

Simple, sanitary, and accurate loading of foam, plastic, paperboard, or MAP trays. Multiple product orientations with recipe-based changeovers for fast format switching.

Best for: Foam trays, paperboard trays, MAP trays, and retail-ready packaging formats.

Key advantage: Gentle, accurate placement that protects product presentation and pack appearance across foam, paperboard, and MAP tray formats.

IP69K robotsGentle tray placementRecipe changeoverVOB tooling
Learn about Talon TL
Talon SA robot assembling sandwiches at line speed

Talon SA

Sandwich & pack assembly

Automatically builds sandwiches and assembled food products — placing each component in turn, from bun or bread to protein, cheese, and other ingredients, at line speed.

Best for: Breakfast sandwiches, deli sandwiches, and other assembled food products.

Key advantage: Sequential cells each place a different component in turn, building the finished product at line speed. Handles hot product right off the production line.

Multi-componentIP69K robotsVision-guidedSequential assembly
Learn about Talon SA
Talon RD robot handling raw dough on a conveyor

Talon RD

Raw dough handling

Vision-guided pick-and-place for raw dough products — handling the fragile, sticky, and irregular geometries common in bakery automation gently.

Best for: Dough balls, raw biscuits, and other soft, pre-bake dough products.

Key advantage: Handles soft, deformable, variable raw dough at line speed with tooling configured to your exact dough geometry and weight — gentle handling, fewer rejects.

Soft-product toolingIP69K robotsVision-guidedGentle handling
Learn about Talon RD

More JLS product handling solutions.

Talon Harrier robot loading sliced bacon drafts into a thermoformer

Harrier

Sliced bacon draft loading

Automatically loads fresh sliced retail bacon drafts into thermoformers. Engineered specifically for the unique challenges of sliced bacon — shingled, fragile, and wet.

Best for: Fresh sliced retail bacon, high-yield bacon programs, and shingled meat drafts.

Key advantage: Purpose-built for bacon draft loading — engineered specifically for the shingled, fragile, wet challenges of the bacon line.

Bacon-SpecificIP69K-rated robotsDraft HandlingHigh Yield
Explore Harrier
Kestrel robot collating snack sticks into a case

Kestrel

Collate and load (CLS)

Robotic collate-and-load system (CLS) for snack sticks, sausages, and other cylindrical products — collates and loads into thermoformer pockets and trays. Handles flat and mixed orientations at up to 600 ppm single-head (product- and package-dependent).

Up to 600 ppm single-head*Non-VisionCentrifugal Feed
Explore the Kestrel
Patty Hawk robot stacking frozen patties into a case

Patty Hawk

Frozen patty case packing

Purpose-built robotic case packing of frozen IQF hamburger patty stacks — picks pre-formed stacks into cases; other round patty formats reviewed per application. Full-washdown construction with an IP69K-rated delta robot. A case packing platform, cross-linked here for frozen patty lines.

Case packingIP69K-rated delta robotFull washdown
Explore Patty Hawk
Platform engineering

Packing automation designed for food.
Not adapted to it.

Most pick-and-place robots start life in automotive or electronics — then get modified for food. The Talon was engineered from the ground up for high-speed food handling and daily washdown from day one.
Vision system

Application-matched vision — when your product needs it

When an application calls for it, JLS configures 2D or 3D vision: cameras read product position and orientation on the pick conveyor and feed that data to the robot in real time, so product arriving in variable positions is placed accurately. Consistent, uniform products may not need vision at all — it is engineered around your product, not added by default.

Why it matters: JLS includes vision as standard because food production is never perfectly consistent.
JLS-engineered tooling

VOB 2.0 — Vacuum on Board

JLS’s Vacuum on Board tooling moves the vacuum generator directly onto the robot arm — dramatically shortening vacuum lines, with airflow optimized using computational fluid dynamics (CFD) for efficiency. Tooling is custom-configured for your exact product: size, weight, texture, and packaging format.

Operating cost impact: Less air consumption = lower utility costs, every shift. Shorter vacuum lines also mean faster response and more consistent picks at high speed.
Hygienic design

Washdown-capable construction — built with IP69K-rated components

Stainless steel open frame construction, continuous welds, sloped surfaces, and minimal horizontal pooling points. Built with IP69K-rated components where the application calls for high-pressure, high-temperature washdown — the same sanitation regimen your team already runs.

Built for USDA/FDA-regulated facilities: The Talon isn’t a general-purpose robot with food-grade modifications. It was built for this environment from the first weld.
In-house programming

JLS-programmed motion control

JLS controls engineers program the motion, controls, and HMI behind every Talon on the B&R controls platform. Operators select a validated recipe on the HMI — normal production operation doesn't require robot-programming expertise. Updates and changes come direct from JLS — remotely or on-site from York, PA.

Controls, vision and robotics in-house: JLS programs the system and supports it. When something needs to change, one call to JLS reaches one accountable in-house team.

Which Talon is right for you?

Quick side-by-side. Click any column heading to see the full product page.

Talon FW Talon TF Talon TL Talon SA Talon RD
Best For Flow wrappersThermoformers & VSPFoam & MAP traysSandwich assemblyRaw dough / bakery
Speed Up to ~1,200 ppm (quad-head, 6-cell)*Up to 100 ppm (dual head)*Application-dependentLine-speed matchedContact JLS
Changeover Recipe-basedRecipe-basedRecipe-basedEOAT swapRecipe-based
Washdown Full washdown (IP69K-rated components)Full washdown (IP69K-rated components)Full washdown (IP69K-rated components)Full washdown (IP69K-rated components)Full washdown (IP69K-rated components)

Find the configuration that fits your product and package — we engineer it for your exact application.

Contact us about your automation needs

See it run

Watch the Talon in action.

Talon thermoformer loading — vision-guided pick and place Talon

Talon thermoformer loading — vision-guided pick and place

The JLS Talon vision-guided pick-and-place robot loading food product on a packaging line.

Test before you commit

Prove your product can run
before you commit to the line.

JLS Flight Lab sets up a robotic feasibility test in York, PA. Send product samples — or a close proxy, subject to project scope and availability — and JLS application engineers test how Talon tooling and pick method handle it before the design is finalized. What we prove in the Flight Lab hands directly to the systems engineering team that designs and commissions your line — same building, same team. Rate is validated during FAT before shipment, with final commissioning completed at your facility.

Feasibility
Tooling & pick method tested
U.S. Built
U.S. built automation
Pre-sale
Application testing, subject to availability
Schedule a Flight Lab Test
JLS robotics replaced manual loading on a high-throughput cheese line without bruising the product or breaking sanitation.
Barron County Cheese Talon thermoformer loading — Wisconsin

Common questions about the Talon platform.

Common questions about Talon product fit, washdown, changeover, integration, support, and ROI.

Each Talon variant shares the same core platform — IP69K-rated delta robots, 2D/3D vision, JLS-engineered VOB tooling, and B&R controls — but the infeed, tooling configuration, and integration are purpose-built for a specific application. (For product that arrives touching, overlapping, or stacked, see JLS Vision AI, available with select JLS robotic systems.) Talon FW, TF, TL, SA, and RD are featured configurations — JLS also engineers Talon systems for applications that don't fit a standard category. Talon FW loads flow wrapper flights. Talon TF places product into thermoformer cavities while tracking web movement. Talon TL loads foam, plastic, paperboard, or MAP trays. Talon SA assembles multi-component sandwiches and food products. Talon RD handles fragile raw dough. Harrier is purpose-built for sliced bacon draft loading. If you’re unsure which fits your line, tell us your product and packaging format — our engineers will recommend the right configuration.

Probably — the Talon was built for difficult products: warm tacos, delicate cheese portions, wet sausage links, shingled bacon drafts, raw dough balls. JLS engineers custom tooling for your specific product geometry, weight, surface, and packaging format. If we’re not sure, we don’t guess. JLS Flight Lab can test product samples, or a close proxy, subject to scope and availability: see the pick method and tooling tested before the design is finalized.

The Talon is built with full sanitary washdown construction for daily high-pressure, high-temperature washdown with caustic cleaning agents. Its delta robots carry an IP69K rating — the component rating for full exposure to pressurized hot water and chemicals. Full washdown construction is standard on the Talon, not an optional upgrade. The sanitary stainless frame uses sloped surfaces to shed water and routes cabling openly, with an open-channel frame available to minimize hollow tubing — all designed for USDA/FSIS-inspected facility requirements.

Changeover on the Talon is recipe-based for most product switches: the operator selects a recipe on the HMI and presses run. The vision system and motion parameters update automatically. For a physical format change — different EOAT tooling for a significantly different product geometry — tooling swaps are tool-less and typically take minutes. JLS designs changeover to be operator-level, not maintenance-level. Your team should not need a robotics engineer to switch SKUs.

Conventional vacuum systems route compressed air through long lines from a central generator to the end-of-arm tool — creating lag, pressure loss, and high air consumption. VOB (Vacuum on Board) moves the vacuum generator directly onto the robot arm, adjacent to the tooling. Its design was optimized using computational fluid dynamics (CFD), through a partnership with Penn State, to maximize efficiency. Shorter lines also mean faster response, more consistent picks at high speed, and lower utility cost every shift. VOB 2.0 is JLS-engineered.

Most JLS customers see full payback in 24–36 months, depending on throughput targets, labor displacement, and shift structure. At the high end, a major taco producer reported doubling pounds-per-man-hour on a four-unit Talon line — eliminating a 16-person crew per shift. At the conservative end, even a single Talon that automates repetitive tasks that have become increasingly difficult to staff typically pays back inside the same 24–36 month window. Factors that shorten payback: multiple shifts, high-turnover labor, product loss from manual handling errors, and food safety audit exposure.

Yes — integration with existing equipment is a core design requirement for every Talon, not an afterthought. JLS has integrated with Reiser, Multivac, Provisur, Vemag, NCC Automated Systems, Syntegon, Sealed Air, and many other OEM partners. The Talon TF tracks thermoformer web movement in real time — loading product during both the dwell period and web advance — so the thermoformer typically doesn’t need to be modified. JLS handles the integration engineering on its side of the interface. You provide the line layout and equipment specs; we design the connection, with compatibility confirmed by the application and agreed interfaces.

JLS is based in York, PA — with national service coverage and fast parts dispatch. When you need support, you reach JLS's in-house support team in York, PA, with direct access to JLS engineering and programming expertise. In-house programming means JLS can push updates, troubleshoot, and reconfigure remotely through a customer-approved remote-access connection such as eWon or NATR — no third-party contractors, no overseas lag. JLS View adds real-time visual support. Keeping your line running is the standard we hold ourselves to.

Talk to an automation expert

Have a product you need picked and placed?

Tell us what you’re running, where it needs to go, and what you’re trying to automate. A few sentences is enough.

Prefer to talk? Call (717) 505-3800.

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Over 1,000 custom installs. Predictable performance. Premier, dedicated service.

  • Factory-tested reliability
  • In-house programming — York, PA
  • In-house support team, backed by direct access to JLS engineering and controls expertise
  • Fast dispatch from York, PA — within a day's drive of most East Coast and Midwest plants
  • Remote diagnostics + on-site support

Not sure which Talon fits your line?

Our engineers will assess your product, your packaging format, and your line speed — then recommend the right configuration.

Have a product you need loaded, packed or cartoned?
Start with whether it’s a fit — not with a quote.
Tell an application engineer what you’re packaging and what the line looks like today. A few sentences is enough. If the product suits it, JLS can test it in the Flight Lab before any design is finalized.
Already running a JLS line?
Connect with the service experts who keep your automation performing.
Spare parts, preventive maintenance, retooling, training, and on-site support — from JLS's in-house support team, backed by direct access to JLS engineering and controls expertise.