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System Integration Services 

Don’t have the bandwidth and in-house resources to design a complete packaging system for your facility? No worries. Let our team take full system responsibility of your entire line from primary loading through end-of-line operation. Just need an end-of-line system? We’ve got that covered too. From concept to design, integration, full system FAT, installation and training, our PMP-certified project management team handles it all from start to finish. 

Complete system solutions by JLS® include integration of both JLS and 3rd party equipment. Our team handles it all with a single purchase order for your entire packaging line. In addition to taking full system responsibility, our team takes care of:

  • Full system FATs in our York, PA facility 
  • Controls integration and programming 
  • Selecting the best OEMs for your application, from primary to secondary packaging, conveyors, and everything in between 

With JLS, system integration is made easy.

 

System Integration Examples

PEEPS® Packaging Line

On the award-winning PEEPS line, 16 total vision-guided robots equipped with Soft Robotics grippers gently and accurately pick up marshmallow candies from conveyors and place them into paperboard or plastic trays. 

The integrated system includes: 

  • JLS Talon® robotic pick-and-place systems  
  • Tray denesters  
  • Tray erectors  
  • Flow wrappers and lug conveyor  
  • Integration of conveyors including spirals, tray and scrap conveyors   
  • Metal detectors 
  • Picking conveyors, S-Curve and diagonal spreader conveyor 
  • Modification of existing vertical buffer system 
  • Delta robots  
  • Food-grade end-of-arm grippers  
  • Vision system  
  • Case sealer/taper  
  • System controls 
 
 

Taco Packaging Line

Producing fresh, hot tacos and packaging them while still warm is labor-intensive. The award-winning “Tacobots” automate production with a unique two-pick mechanical tool that allows for individual actuation of the two different sides. 

The integrated system includes: 

  • JLS Talon robotic pick-and-place systems  
  • Custom high-speed in-feed conveyors 
  • Taco folding and turning conveyors 
  • Tray erectors 
  • Glue system for trays 
  • IP69K rated delta robots  
  • Robot system controls 
  • Vision system 
  • Tray wrapper 
  • Checkweigher and x-ray inspection 
  • Shuttle conveyor with re-tracking belt 

 

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Breakfast Sandwich Assembly & Packaging Line

Automatically build various breakfast sandwiches, accurately stacking each component from the bun/croissant to meat, cheese and other ingredients. Lines can include slicers, pick & place robotics, flow wrappers or thermoformers and case packers and more. 

The integrated system includes: 

  • JLS Talon robotic pick-and-place systems  
  • IP69K rated delta robots 
  • Robot system controls 
  • Vision system 
  • Flow wrapping system 
  • Horizontal cartoner 
 

Deli Sandwich Assembly & Packaging Line

Automatically build deli sandwiches, accurately stacking each component from the bun/bread to protein, cheese and other ingredients. Lines can include slicers, pick & place robotics, flow wrappers or thermoformers and case packers and more. 

The integrated system includes: 

  • JLS Talon robotic pick-and-place systems  
  • Automatic slicers 
  • IP69K rated delta robots 
  • Robot system controls 
  • Vision system 
  • Thermoformers 

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